Always wear a helmet, it could save your life!
The Overjump® kart is made for drivers aged 6 to 12 years old, or a maximum weight of 130LBS. Adult surveillance required.
Usage only dirt surfaces only.

READ THIS MANUAL CAREFULLY!

Regulations may differ regarding the possession and use of an off-road vehicle depending on the country, region or territory. Look up

and learn the regulations for your area.

Congratulations on your purchase of a OVERJUMP / FR5CGK Kart. This owner’s/user’s manual will provide you with the information necessary for the Kart’s safe use, instructions for its use, as well as for maintenance and servicing/upkeep. The full understanding of this manual and abiding by all the instructions that it contains will provide you with the necessary knowledge for a safe and pleasant use of the Kart.

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Directory

Directory………………………………………….………………….1

Introduction……………………………………………………….…2-3

Label information……………………………………………………4-5

Safety instructions……………………………………………………6-8

Description and placement of parts………………………………9-10

Basic operation…………………………………………….…….11-13

Daily maintenance and upkeep………………………….………14-20

Common faults and handling methods………………..………21

Main parameter………………………………………………………22

Vehicle identification number position………………………….23-24

Contact information and statement……………………………….25

Introduction

Safety — Notice to parents
  The age of the rider using this go kart is generally between 6 and 12 years old, and/or the maximum weight is 130 pounds. Even though children may have minimum age recommendations, their skills, physical abilities, and judgment vary. Parents can only allow their child to continue using the vehicle if they are certain that they can safely use it.

Before driving a go kart, it is necessary to have knowledge of safe driving. Through uncontrolled operations such as turning, driving over bumps and obstacles, collisions or rollovers may occur quickly.

Reading owner’s/user’s manual

It is important that this manual be read carefully by the Overjump Kart’s user from cover to cover, as well as all other eventual operators. Parents must carefully read the manual with their children. Do not let anyone ever use the Overjump Kart without having read and having understood the owner’s/user’s manual.

This owner’s/user’s manual must remain an integral part of the Overjump Kart and always stay with the vehicle. The manual must also stay with the vehicle if it is sold

To highlight important special information in the manual, please note the following:

⚠ This symbol means WARNING!

Important safety information, the word WARNING, accompanied by an alert symbol, have a particular meaning:

⚠ WARNING Indicates that special precautions must be taken to avoid damaging the Kart.

Note : This equipment has been tested and found to comply with the limits for a Class B digital device , pursuant to part 15 of the FCC Rules . These limits are designed to provide reasonable protection against harmful interference in a residential installation . This equipment generates , uses and can radiate radio frequency energy and , if not installed and used in accordance with the instructions , may cause harmful interference to radio communications . However , there is no guarantee that interference will not occur in a particular installation . If this equipment does cause harmful interference to radio or television reception , which can be determined by turning the equipment off and on , the user is encouraged to try to correct the interference by one or  more of the following measures :

– Reorient or relocate the receiving antenna .

– Increase the separation between the equipment and receiver .

– Connect the equipment into an outlet on a circuit different from that to which the  receiver is connected .

– Consult the dealer or an experienced radio / TV technician for help .

We care about the environment and believe in the conservation and protection of all natural resources. For this reason, owners should recycle,

exchange, or dispose of batteries and tyres as appropriate.

This manual is based on the latest product information available at the time of publication. We have a continuous-improvement policy regarding our products. Due to improvements or other changes, there may be deviations. We reserve the right to make changes to products at any time without notice and without incurring any obligation to make the same or similar changes to vehicles previously manufactured or sold.

Label information

WARNING LABELS

The content of ① in the figure:

The content of ② in the figure:

The content of ③ in the figure:

The content of ④ in the figure:

Safety instructions

⚠ WARNING

To reduce the risk of injury, adult supervision is

required. Never use in roadways, near motor vehicles, on or near steep inclines or steps, swimming pools or other bodies of water; Always wear shoes, and never allow more than 1 rider.

⚠ WARNING

This vehicle is designed to operate only on level off-road surfaces without obstacles. Please do not drive this vehicle on public roads or in any area where vehicles pass through, as this may threaten your personal safety. Please do not drive this vehicle in densely populated areas to avoid injury to pedestrians or other children. Do not drive this car on rough, slippery, or water depths exceeding 3CM to prevent accidents.

Safety instructions

1. The recommended age range for this go-kart rider is between 6 and 12 years old
2. Before cycling, both parents and children must fully understand all the content in the User Manual.
3. 3.The maximum carrying capacity of this go-kart is 130LBS, overloading is prohibited
4. Karts can only be assembled and maintained by adults and personnel who have the ability to read and understand mechanical instructions.
5. In order to avoid accidents, the power supply should be disconnected when repairing and maintaining karts.
6. Do not modify this Kart in any way, modifications may render the Kart unsafe and/or in violation of federal andstate laws.
7. Please wear DOT-certified motorcycle or mountain bike helmets and goggles. Always wear the safety belt included. Make sure that the safety belt is adjusted properly before starting theKart.
8. Never use the Kart with long hair, loose jewellery or loose clothing that could get caught in the moving parts.
9. Never take drugs or alcohol before or during the use of this Kart.
10. Never try jumps or all other type of stunts while using this Kart.
11. Follow inspection procedures before use and servicing procedures described in this manual before use.
12. Keep your hands, arms, legs and feet inside the Go Kart at all times.
13. Never user the Overjump in water and/or in wet weather.

Preparation before riding

⚠ WARNING

1. Always read and understand the owner’s/operator’s manual and warnings before startingthe Go Kart for the first time
2. Understand how all the operating devices of go-kart work.
3. Before cycling, please check the brakes to ensure they are working properly.
4. Check the tire pressure and surface for excessive wear, and check if the wheels are deformed or damaged。
5. Check the whole Kart racing for loose nuts and bolts or body parts.
6. Check if the steering wheel can rotate easily
7. Always wear seat belt provided. Make sure seat belts fitproperly before starting the Go Kart.
8. Wear protective equipment correctly during riding, such as protective helmet, mask, gloves, boots, etc.

Precautions During Riding

⚠ WARNING

1. Please make sure that you have read and understood the safety instructions in this manual! And follow the requirements
2. When driving a go kart, it is necessary to wear good goggles, helmets, and protective operating equipment. When operating a go kart, your eyes may be hit by any of the following things: dust, branches, rocks, insects, etc.
3. When you first ride this car, you are not familiar with its performance. Therefore, please grip the steering wheel tightly and slowly lift the accelerator to allow the kart to accelerate smoothly, which will be safer! Quick start may cause the kart to lose control and lead to accidents!
4. Always place your hands on the steering wheel while cycling, and moving your hands away from the steering wheel can reduce your ability to control the vehicle and potentially lead to accidents. Always keep your hands, arms, legs, and feet in the kart.
5. Try to avoid emergency braking when cycling quickly, as this may cause the vehicle to lose control and cause danger
6. Always go slow on unfamiliarterrain. Be alert to changing terrain conditions when operating the Go Kart.

7. Ice, wet, and soft roads may cause riders to lose control of the vehicle and cause accidents. To avoid slipping or losing control, riders should slow down and be cautious when riding on icy, wet, and soft roads.
8. FR5CGK is not completely waterproof. When encountering waterlogged roads, please check the riding environment first. Please ride in water with a depth of no more than 3CM. If passing through muddy roads quickly, please check the brake disc. If there is sediment on the brake disc, please clean it in a timely manner as it can affect the performance of the brake disc

Note:

During intensive use in third gear, the kart’s engine will automatically shut down upon reaching 110°c to prevent damage.

Please wait for the engine to cool down before restarting.

Description and placement of parts

Basic operation

Connecting the power supply

When the kart leaves the factory, the power supply is disconnected. I need to first connect the power supply, and the operation steps are as follows:

1. First, unscrew the four fixing screws on the front cover marked by the circle in Figure 1, and remove the front cover
2. Find the battery power cord, insert it and fix it in the port of the battery pack, as shown in Figure 2 above,
3. Replace the front cover and tighten the screws

Note: These steps must be completed by adults!

Key switch

Acceleration and braking

As shown in the above figure: The brake handle is on the driver’s left hand, holding the steering wheel with the palm and thumb, holding the handle with the fingers, and applying force from the fingers will cause the handle to move upwards, resulting in braking force on the go-kart.

Attention: During high-speed driving, attention should be paid to avoiding emergency braking as much as possible, as this may cause the vehicle to lose control.

The acceleration handle is on the driver’s right hand side, and its operation method is the same as the brake handle. Moving the handle upwards will increase the power of the go-kart. Attention: Do not quickly pull the handle to the limit, as this will cause the vehicle to receive a lot of power. The vehicle will quickly move forward, causing the driver to lose balance and cause the vehicle to lose control, causing danger

Gear switch

Forward/reverse switch

Daily maintenance and upkeep

For maintenance, your Kart can be serviced by an authorised service centre or repair shop of your choice. Following the proper maintenance procedures and schedule listed in this manual are important to operator safety and the life of the device.

ITEM	Before each ride	Every 20 hours of operation, or every 1 month	Every 50 hours or 3 months
Acceleration handle	Inspect		Inspect
Drive Chain	Inspect
Brakes	Inspect		Inspect
Brake handle	Inspect
Tyres		Inspect
Steering	Inspect		Inspect
Chassis nuts and bolts		Tighten	Tighten
General lubrication			lubrication

Battery Charging

The battery capacity of Overjump/FR5CGK is 36V12AH, consisting of three series connected 12V12AH batteries. The battery running time may vary due to various factors, such as riding conditions, rider’s weight, climate, tire pressure, etc. To maximize the battery life of go karts, they should be charged after each ride.

⚠ WARNING

1.The battery pack of this vehicle is a lead-acid battery. After replacing the battery pack, it must be recycled and disposed of

2. 2.Only use the battery(ies) specified by the manufacturer.
3. 3.Only use the charger(s) specified by the manufacturer.
4. 4.The battery is not replaceable.

Charging steps:

1. Find the kart charger（Charger Parameters: Input: AC 100–240V~50/60Hz Max, 1.6A ,Output: DC 43.2V-1.5A）
2. Insert the charger into the charging port, making sure to align it correctly with the socket. The plug should slide into the socket and do not use excessive force
3. Insert the charger into the wall socket.If the light on the charger is not on, please check the power supply of the socket.If necessary, please replace the power supply with a new socket

Charging precautions

1. The charging operation must be completed by adults
2. Before charging, please confirm that the parking function of go-karthas been enabled,
3. Turn off the power of go-kartbefore charging
4. Please use the recommended charger. The go-kartuses 36V12AH lead-acid battery pack. If you use an unmatched charger, you may not be able to charge or damage electrical components
5. Do not operate the charger near flammable materials
6. Do not charge indoors to avoid a fire
7. When the go-kart is fully charged, please unplug the charger and disconnect it from the go-kart to ensure the safety of the charger.
8. The charger is not waterproof and should not be used in wet conditions. May cause accidents.

⚠ WARNING

Note: Accurately grasp the charging time – During use, accurately grasp the charging time based on the actual situation (approximately 8-9 hours after fully discharging), and refer to normal usage frequency and driving distance. If the battery is discharged lightly (with a short driving distance after charging), it will quickly become fully charged. If charging continues, overcharging will occur, causing the battery to heat up and shortening its

lifespan. Therefore, when the discharge depth is 60% -70%, it is best to

charge the battery once. In practical use, it can be converted into cycling mileage. Necessary charging should be carried out according to the actual situation to avoid harmful charging.

It is strictly prohibited to store batteries in a low power state. Low battery state refers to the failure of the battery to charge in a timely manner after use. When the battery is stored in an undercharged state, it is prone to sulfation. Lead sulfate crystals adhere to the electrode plate, blocking the ion channel, resulting in insufficient charging and a decrease in battery capacity. The longer the idle time in a low power state, the more serious the situation of battery damage. Therefore, when the battery is idle, it should be charged once a month to better maintain its health

Precautions for battery replacement:

1. It must be a battery pack of the same voltage and capacity,
2. The battery is a lead-acid battery that must be recycled and disposed of after replacement

BRAKES

This go-kart is equipped with wired disc brakes

Not inspecting the front brakes before each use can be dangerous.

Inspect the front brakes before each operation as per the pre- departure checklist, make sure you follow the servicing schedule and procedures

Brake system inspection：

1. Check if the brake handle is too loose,
2. Check if the brake cable is stuck
3. Check whether the brake pads are excessively worn

Brake cable adjustment：

Brake Calliper adjustment

Chain adjustment

Failure to inspect the drive chain slack before each use of the Karting could be hazardous （Chain tension relaxation should be 5-10MM）. Too much chain slack could cause the chain to come off the sprockets, resulting in an accident or serious damage to the Karting.

Adjustment steps

TYRES

Tyre replacement

Always replace the tyres by their type and size indicated in this manual.

Always use the correct tools when replacing the tyres. The bead and sometimes the rim can be damaged when using the wrong type of tools. It is usually best to have the tyres replaced by an authorised service centre. Service centres have the correct equipment and expertise to change the tyres without causing damage. Tyre punctures can usually be repaired using plug-type patches. Plug-type patches cannot repair tyres that have been cut. If the tyre has been cut or has a puncture in a place or size that cannot be repaired, replace the tyre.

WASHING THE KART

1. Clean off mud and dirt from the Kart with low pressure water from a hose.
2. Wash the Kart with a mild detergent or car soap using a sponge, a soft

cloth or brush. Do not use cleaning products which could scratch the Kart.

Note: Be careful not to let water get into the battery and engine controller, brake cables or switches.

TRANSPORTATION

1. Turn the power switch to the (OFF) position.
2. Unplug the battery power cord and leave the go-kart in a power off state
3. Fix the go-kart horizontally on the vehicle.

Common faults and handling methods

Trouble	Possible Causes	Solution
Vehicle does not start after power on	1. Check if the Forward/reverse switch is in the middle position 2. Low or damaged battery voltage 3. The battery cable connection is incorrect. 4. The brake handle has not returned and the brake power off switch is always on 5. The motor or controller is damaged	1. Turn the switch to the Forward position 2. Charge or replace the battery according to the steps and precautions in the user manual 3. Recheck the wiring 4. Check whether the brake handle position is correct and whether the return spring of the caliper is effective 5. Replace the motor or controller
Brake is abnormal	1. The brake pad is excessively worn, and the restraining force becomes weak. 2. The brake cable is too loose and the tension is not enough.	1. Go to the service center to replace the brake pads or brake calipers 2. Readjust the brake cable
Normally powered on, but with low power	1. The battery voltage is too low or damaged 2. Controller malfunction 3. Clicking causes a malfunction	1.Charge or replace the battery according to the steps and precautions in the user manual 2. Go to the service station for maintenance or replacement of the controller 3. Go to the service station for maintenance or replacement of the motor

Main parameter

Motor	Permanent magnet brushed motor
Battery	lead-acid 36V12AH
Max Power:	500W
Charger	Input: AC 100–240V~50/60Hz Max, 1.6A , Output: DC 43.2V-1.5A
Max Torque:	1.2 lb-ft (1.6 Nm)
Top Speed:	24 ± 1km/h
Drive:	Chain
Transmission ratio:	54:12
Braking:	Wire controlled disc rear brake
Maximum bearing capacity	130LBS
Ground Clearance:	52 mm
Front tire	4.10-4NHS
Rear tire	4.10-4NHS
Overall Size (L×W×H)	1007×760×80
Package Size：(L×W×H)	1020×770×520
Dry Weight：	44.5KG
Gross Weight：	49KG

Vehicle information

1.The vehicle information label is located on the plastic casing below the steering wheel, which includes brand name, supplier information, production date, etc.,

2.When parts, service center assistance, or registering your go kart are required, a vehicle identification number is required. Find the number on the kart and provide the following number for your reference.

The 17 digit Vehicle Identification Number (VIN) is printed on the rear bumper of Kart.

17 digit VIN code analysis：

Contact information and statement

Trade Name：Kids  Go-Kart
Model No.: FR5CGK
Company Information：
Legacy Retail Solutions
718 N 2nd St, Suite 103
Rogers, AR
72756
United States
469-209-8741/ 469-694- 4185 ext 109

Company Declaration：

This device complies with part 15 of the FCC Rules . Operation is subject to the following two conditions :(1) This device may not cause harmful interference , and (2) this device must accept any interference received , including interference that may cause undesired operation .